Website Banner

Secure Checkout
Your Shopping Cart Is Empty

Secure Checkout

SKU: SMC-EGRCOOLER-60-04 Sinister Diesel EGR Cooler for 2004-2007 Ford Powerstroke 6.0L

Sinister Diesel EGR Cooler for 2004-2007 Ford Powerstroke 6.0L
Purchase Sinister Diesel EGR Cooler for 2004-2007 Ford Powerstroke 6.0L
  • SKU: SMC-EGRCOOLER-60-04 Sinister Diesel EGR Cooler for 2004-2007 Ford Powerstroke 6.0L

  • $545.99
  • Upgrade to Blue EGR Cooler:  
    Add Intake Gasket Kit?:  
  • When checking out with PayPal, please review your shipping options
    Warning Icon TrianglePROP 65 WARNING

50-State legal

CARB EO# D-721

Sinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. A major concern with the factory EGR Cooler is that when the internal brazing cracks, it will allow coolant to be sucked into the intake manifold. From the manifold it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars!

If you're tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with one of Sinister Diesel's upgraded EGR cooler. Instead of the narrow internal cooling fins with brazed connections, we assemble each 6.0 Powerstroke EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can't match. And because of the factory-matching fit, installation is easy. You won't even have to remove the intake manifold!

The Sinister Diesel 6.0 Powerstroke EGR cooler has been extensively tested at our California headquarters to be 100% legal in all 50 States with a CARB EO# D-721 certification. Additionally, we guarantee that this upgraded EGR cooler it will work with any performance chip or tuner on the market. It will even work flawlessly with the stock Ford Powerstroke ECM without need for any modification. Installation is a simple, direct, drop-in replacement on any 2004, 2005, 2006, or 2007 Ford F-250/F-350 Super Duty or Ford Excursion with a 6.0L Powerstroke diesel engine.

Features and Benefits:
  • Stainless Steel Construction
  • Fully TIG Welded and Pressure Tested
  • Improved exhaust gas flow
  • 2 Year Warranty

  • 2004-2007 Sinister Diesel EGR Cooler

Shipping Information

  • Item Requires Shipping
  • 6.00 lbs.
  • W5" x H5" x L22"
  • Free Shipping to Continental US!


  • smc-egrcooler-60-04

Vehicle Applications

2007 Ford F-250 6.0L

2007 Ford F-350 6.0L

2006 Ford F-250 6.0L

2006 Ford F-350 6.0L

2005 Ford Excursion 6.0L

2005 Ford F-250 6.0L

2005 Ford F-350 6.0L

2004 Ford Excursion 6.0L

2004 Ford F-250 6.0L

2004 Ford F-350 6.0L


  • Item #:smc-egrcooler-60-04
  • UPC #:841788100953


Reviews / Q&A