Sinister Diesel Basic Solution™ Kit – 6.0L Powerstroke
Fits 2004–2007 Ford F-250 / F-350 / F-450 / F-550 Super Duty and 2004–2005 Ford Excursion 6.0L Powerstroke
Key Features
• Eliminates common 6.0L failure points
Replaces the factory oil cooler and EGR cooler that are known to clog, leak, and cause repeat engine issues.
• Upgraded Sinister Diesel EGR cooler
Square-style cooler with an internal tube design that prevents clogging, white smoke, and coolant leaks.
• Updated oil cooler and screen
Improves oil flow and cooling efficiency to protect injectors, bearings, and turbocharger.
• Complete gasket and hardware package
Includes intake gaskets, turbo hardware, and O-rings needed for a proper, leak-free installation.
• One-box solution
Everything required to complete the repair or preventative service without chasing extra parts.
• Backed by Sinister Diesel’s 2-year warranty
Built, tested, and supported for long-term reliability.
Product Overview
The Sinister Diesel Basic Solution™ Kit is designed to address the most common and costly problems found in the 6.0L Powerstroke. Factory oil coolers and EGR coolers are well known for clogging, overheating, and eventually causing major engine damage. This kit replaces those weak links with upgraded components engineered for better flow, improved cooling, and long-term durability.
Ideal for both preventative maintenance and necessary repairs, the Basic Solution™ Kit helps eliminate white smoke, high oil temperatures, and coolant contamination before they turn into expensive failures. Every component is designed for proper fitment and straightforward installation, making this a dependable upgrade for daily drivers, tow rigs, and work trucks alike.
What’s Included
• Sinister Diesel square-style EGR cooler (SD-EGRC-6.0-04)
• Updated oil cooler
• Updated oil cooler screen and gaskets
• Intake gasket kit
• Turbo hardware and O-ring kit
Why Choose the Sinister Diesel Basic Solution™ Kit
Since 2009, Sinister Diesel has focused on fixing real-world 6.0L Powerstroke problems with proven solutions. The Basic Solution™ Kit combines upgraded cooling components and complete sealing hardware into one reliable package, helping you fix known factory weaknesses once instead of dealing with repeat failures. It’s a smart investment in the long-term health and reliability of your 6.0L.
Frequently Asked Questions
Q: What problems does the Basic Solution™ Kit address?
A: This kit targets the most common 6.0L Powerstroke failures, including clogged oil coolers, failing EGR coolers, white smoke, overheating, and oil contamination.
Q: Is this kit meant for repairs or preventative maintenance?
A: Both. It’s ideal if you’re already experiencing oil cooler or EGR cooler issues, and it’s also a smart preventative upgrade to avoid future failures.
Q: Does this kit include everything needed for installation?
A: Yes. The kit includes the upgraded coolers along with the necessary intake gaskets, turbo hardware, and O-rings so you’re not left sourcing additional parts.
Q: Will this work on a stock truck?
A: Yes. The Basic Solution™ Kit is designed to work with completely stock trucks and does not require tuning.
Q: Is this the same as the Complete Solution® Kit?
A: No. The Basic Solution™ Kit focuses on the oil cooler and EGR cooler. The Complete Solution® Kit adds head studs, head gaskets, and additional components for higher-output or more extensive repairs.
Q: What vehicles does this kit fit?
A: It fits 2004–2007 Ford Super Duty trucks and 2004–2005 Ford Excursions equipped with the 6.0L Powerstroke engine.
