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SKU: SD-BK-6.0-HOT Sinister Diesel Hot Side Intercooler Boot and Clamp Kit for 2003-2007 Ford Powerstroke 6.0L


Purchase Sinister Diesel Hot Side Intercooler Boot and Clamp Kit for 2003-2007 Ford Powerstroke 6.0L
  • SKU: SD-BK-6.0-HOT Sinister Diesel Hot Side Intercooler Boot and Clamp Kit for 2003-2007 Ford Powerstroke 6.0L

  • $149.99
    Free Shipping
  • Have questions? Ask us


Hot and Cold side boot kit available Here

Sinister Diesel Hot Side Boot Kit – 6.0L Powerstroke


Fitment Note
Designed for use with the Sinister Diesel 6.0L Powerstroke Hot Side Charge Pipe.
These boots will NOT work with factory OEM charge pipes.


⚠️ High Demand – Restock in Progress
This item is moving fast and currently out of stock—we’re working to get more on the shelf.
Estimated ship date: 6/29/26
Orders ship first-come, first-served, and we’ll get yours out as quickly as possible.
Expedited shipping applies after shipment and does not move your order ahead in line.
We truly appreciate your patience and support—it means a lot to us.


Key Features
• Direct Replacement Hot Side Boots – Designed specifically for the Sinister Diesel Hot Side Charge Pipe
• 4-Ply Silicone Construction – Built to withstand heat, pressure, and long-term use
• 400 PSI Burst Rating – Designed for high-boost applications
• Stronger Than Factory Boots – Won't crack, split, or deteriorate like factory rubber boots
• High-Temperature Silicone Material – Maintains flexibility and durability under extreme conditions
• Stainless Steel Spring Clamps – Provides a secure, leak-free seal under boost
• Designed to Exceed OEM Specifications – Built for reliability and long service life
• 1-Year Warranty – Backed for quality and durability


Product Overview
The Sinister Diesel Hot Side Boot Kit is designed to replace worn or damaged boots on your Sinister Diesel 6.0L Powerstroke Hot Side Charge Pipe system.

Factory-style rubber boots are exposed to constant heat, oil vapor, pressure cycles, and engine movement. Over time, they can become brittle, crack, split, or develop boost leaks that negatively impact performance and reliability.

Our heavy-duty 4-ply silicone boots are engineered to exceed factory specifications and provide long-term durability in demanding diesel applications. Rated to withstand up to 400 PSI burst pressure, these boots are built to handle towing, daily driving, and high-performance use with confidence.

Combined with premium stainless steel spring clamps, this kit helps maintain a secure seal while preventing boost leaks that can rob your truck of power and efficiency.


What’s Included
(2) 4-Ply Silicone Hot Side Charge Pipe Boots
(4) Stainless Steel Spring Clamps


Common Problems This Solves
Cracked or split charge pipe boots
Boost leaks under load
Loss of power and throttle response
Boot failures caused by heat and age
Inconsistent turbo performance


Individual Part Numbers
B403 - 3.00" Inlet x 3.25" Outlet x 5.375" Length Double Hump Silicone Boot
B505 - 84-92mm T-Bolt Clamp
B506 - 90-98mm T-Bolt Clamp


Why Choose Sinister Diesel
Since 2009, Sinister Diesel has been building parts that solve factory weak points and improve real-world reliability. Our silicone boots are engineered to exceed OEM standards, delivering the strength, durability, and performance diesel owners demand.


Shipping Information

  • Item Requires Shipping
  • 3.00 lbs.
  • W6" x H5" x L13"
  • Free Shipping to Continental US!

Specs

  • SD-BK-6_0-HOT

Vehicle Applications

2007 Ford F-250 6.0L

2007 Ford F-350 6.0L

2006 Ford F-250 6.0L

2006 Ford F-350 6.0L

2005 Ford F-250 6.0L

2005 Ford F-350 6.0L

2004 Ford F-250 6.0L

2004 Ford F-350 6.0L

2003 Ford F-250 6.0L

2003 Ford F-350 6.0L

2003 Ford Excursion 6.0L

2004 Ford Excursion 6.0L

2005 Ford Excursion 6.0L

Details

  • SKU:SD-BK-6.0-HOT
  • Item #:SD-BK-6_0-HOT
  • UPC #:841788115223

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